Pushback Rack in Exton
Exton distribution and manufacturing support warehouses need reserve space for repeat component lots while leaving mixed inventory accessible for changing production schedules. For Exton businesses connected to US 30, the next storage decision needs to preserve access as well as recover floor space.
Pushback Rack in Exton should solve that specific storage problem, not simply add steel. We compare pallet or carton dimensions, load weights, inventory depth and handling equipment before selecting a configuration. Your layout shows usable storage positions and the working aisles that remain. You can compare the investment against the space recovered before ordering. Share your inventory profile and building dimensions for a free warehouse consultation and an itemized quote that gives your team a clear next decision.
Why Exton Warehouses Work With Us
The Exton operation described above has a different storage brief from a generic regional warehouse. US 30 and PA 100 connect its deliveries, while the Pennsylvania Turnpike and Eagleview help define the surrounding business activity. We consider those routes when discussing delivery windows and material staging, without assuming every building has the same dock access. Businesses supporting manufacturing, life-science supply and regional distribution need the storage plan to follow actual loads and shipment patterns. That means asking which inventory arrives together, which items must remain accessible and how the next expansion will change the mix.
That local problem is the starting point for your pushback rack layout: exton distribution and manufacturing support warehouses need reserve space for repeat component lots while leaving mixed inventory accessible for changing production schedules. We show how lanes two to six pallets deep served from a single aisle changes access, replenishment and capacity in your Exton building. We also account for cart and rail assemblies matched to your pallet weight, rather than settling those details after purchase. Our connection to Warehouse Equipment & Supplies Co. gives you a single project conversation covering layout, material selection and installation. You receive a drawing and itemized scope you can discuss with operations before committing to a configuration.
Operations We Rack Around Here
The local transport corridors include US 30, PA 100, the Pennsylvania Turnpike, Eagleview.
How Pushback Rack Works
Two to six pallets deep from one aisle, without giving up much reach.
Loading from the aisle
The driver sets the first pallet on the front cart. Each pallet added after that pushes the cart train deeper into the lane, so one aisle handles the whole depth.
Carts nested on rails
Steel carts with nylon or steel wheels ride inclined rails, each nesting under the one ahead of it - that nesting is what makes multi-deep storage possible from a single face.
Retrieval by gravity
Pull the front pallet and the next cart rolls forward on the incline to the pick face. No driving into the lane, no repositioning pallets by hand.
Last in, first out
Each lane runs LIFO. That suits fast-turning product and any operation managing rotation by lane rather than by individual pallet date.
What a Pushback Rack Project Includes
Pushback layouts are built around the pallet, not the building. We start by confirming pallet type, footprint, overhang, and load weight, because cart spacing and rail incline follow that profile rather than a generic 48x40 assumption.
Next we set lane depth. Deeper lanes store more, but only pay off if you actually carry that many pallets per SKU - so we compare a two-deep and a four-deep version of the same footprint and show what each does to total positions and to how many pick faces you're left with.
The quote covers frames, beams, rails, carts, and guarding, itemized so you can see exactly what the added density costs per position - the number that matters more than the sticker price. Rails and carts are set and tested at installation, and cart travel is verified in every lane before handover.
You end up with a CAD drawing, capacity ratings, a system drivers pick up in a shift, and a local source for replacement carts and wheels down the road.
For your Exton project we also document the assumptions behind the drawing: available floor, clear height, load dimensions, handling clearances and the quantity of each storage position. If those inputs change, the layout is revised before materials are released. Delivery and installation are scheduled against your operating windows and material access. The finished plan gives your team a reference for future expansion, replacement components and the load configuration the system was designed to carry.
Warehouse Racking Examples
Get a Pushback Rack Quote for Your Exton Warehouse
Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call (215) 445-1559.
Philadelphia Pallet Rack
7201 Frankford Ave.
Unit #3151
Philadelphia, PA 19135
(215) 445-1559Monday - Friday: 8:00 AM - 6:00 PM
Pushback Rack Questions We Hear Most
Other Rack Types We Supply in Exton
Pallet Rack
Every pallet reachable, every time. The baseline we size everything else against.
View detailsPallet Flow Rack
Load one side, pick the other, and let gravity enforce first in, first out.
View detailsDrive-In Rack
Fewer access aisles. Forklifts enter storage lanes built for bulk pallets of the same item.
View detailsCantilever Rack
Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold.
View detailsCarton Flow Rack
Cases advance to the picker instead of the picker hunting for cases.
View detailsWarehouse Relocation
Teardown, label, coordinate transport and reinstall your storage systems around a planned building move.
View detailsNearby Areas We Also Serve
Our delivery and installation territory covers Greater Philadelphia, South Jersey, and northern Delaware, so one team can handle multiple buildings for the same company.
Where We Work
Located in Philadelphia, we serve the entire Greater Philadelphia region with industrial pallet racks and warehouse storage solutions.
Philadelphia Pallet Rack
Address
7201 Frankford Ave.
Unit #3151
Philadelphia, PA 19135
Phone
(215) 445-1559Business Hours
Monday - Friday: 8:00 AM - 6:00 PM
Saturday: Closed
Sunday: Closed
Need Pushback Rack in Exton?
Call (215) 445-1559 or request a quote and we will get a layout started.